Our services in injection molding simulation of thermoplastics include: fill, pack, cool, and warpage analysis.
Fill
- Prediction of injection pressure
- Detection of weld lines, air traps
- Visualization of 3D filling pattern
- Evaluation of shear rate, stress, velocity
- Optimization of gate location, gate size, process parameters
- Detection of short shot and filling imbalance
- Prediction of fiber orientation
Pack
- Evaluation of pressure and temperature distribution
- Estimation and optimization of gate freeze time
- Optimization of packing time, packing pressure, switch over
- Visualization of shrinkage behavior
- Estimation of clamping force
- Evaluation of part density and weight
Cool
- Prediction of hot spots
- Evaluation of temperature distribution and cooling efficiency
- Determination of required cycle time
- Detection and resolve cooling imbalance
- Optimization of cooling system
Warpage
- Prediction of part shape
- Evaluation of shrinkage and thermal induced residual stress
- Displayment of part deformation
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